125 Ton Hydraulic Wire Rope Crimping Head | Heavy-Duty Cable Sleeve Compression Tool
Product Overview
The 125 Ton Hydraulic Wire Rope Crimping Head is a high-capacity compression tool designed for professional wire rope assembly, cable splicing, and heavy-duty industrial crimping work. Engineered for precision and durability, this hydraulic head delivers powerful and consistent compression for aluminum, copper, and steel sleeves, ensuring secure and reliable terminations. Ideal for power line construction, lifting equipment manufacturing, rigging shops, and large-scale infrastructure projects.
Product Definition
A hydraulic crimping head is a detachable compression unit operated with an external hydraulic pump. The 125T model offers extremely high output force to crimp large sleeves, wire rope terminals, and heavy-duty connectors with superior accuracy and repeatability.
Key Features
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125-Ton Crimping Force – Designed for large-diameter wire ropes and heavy-duty sleeves.
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Open C-Head Design – Enables fast sleeve insertion and removal, improving workflow efficiency.
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High-Strength Alloy Steel Body – Built for long-term industrial use and high-frequency operation.
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Compatible with Multiple Pumps – Works with manual, electric, or foot-operated hydraulic pumps (700 bar/10,000 psi).
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Interchangeable Dies – Supports a wide range of die sizes for various wire rope diameters.
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Safety Lock Mechanism – Ensures stable and secure operation under full load.
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Corrosion-Resistant Surface – Ideal for outdoor and marine environments.
Product Advantages
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Stable and precise crimping thanks to controlled hydraulic pressure.
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Improves cable reliability for lifting, rigging, construction, and electrical applications.
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Reduces labor time with fast open-head design and quick die changes.
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Extended service life due to reinforced cylinder and rugged construction.
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Compatible with global standard dies, suitable for different rope sleeve specifications.
Applications
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Wire rope assembly and rigging shops
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Power transmission line construction
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Crimping cable sleeves, loops, and eye terminals
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Lifting equipment manufacturing
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Marine, mining, and heavy industry projects
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Workshop and field repair operations
Technical Parameters (Sample Specification)
| Item | Specification |
| Model | 125 Ton Hydraulic Crimping Head |
| Crimping Force | 1250 kN (125 Ton) |
| Operating Pressure | 700 bar / 10,000 psi |
| Crimping Range | For wire rope sleeves / terminals (customizable) |
| Body Material | High-strength alloy steel |
| Head Type | Open C-head |
| Compatible Pumps | Manual / electric / engine-driven hydraulic pumps |
| Die Options | Multiple dies available, customizable sizes |
Frequently Asked Questions (FAQ)
Q1: Can this 125T crimping head be used for steel wire ropes?
Yes. It is suitable for aluminum, copper, and steel sleeves for heavy-duty wire rope terminations.
Q2: What hydraulic pump pressure is required?
It requires a 700 bar (10,000 psi) standard hydraulic pump.
Q3: Are crimping dies included?
We can supply the tool with a full die set, selected die sizes, or no dies—based on your order.
Q4: Can the crimping head be customized?
Yes. We support custom die shapes, head openings, and sleeve standards.
Q5: Is it suitable for field operations?
Yes. The compact and rugged design makes it portable and ideal for on-site work.
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